Linesense records every run, stop and count on every machine, old or new, and shows you live where each shift went. Install it yourself in an afternoon, or have us do it.
Estimate what it's worth to youLine OEE this shift: 0%. Each machine's stops are logged the moment they happen.
Bottles flow from the filler to the case packer.
When one machine stops, bottles queue behind it. You see which machine really held the line.
Downtime written by hand at the end of a shift hides where the time went. Linesense captures every stop as it happens. The operator only has to say why.
Totals that don't add up, and nothing to act on.
Example data. Power cuts are tracked on their own, so nobody is blamed for them.
On any machine in a day or two. Nothing in the machine changes.
We read what the machine already knows: its controller or its stop light. A sensor goes only where one is needed. The Linesense edge device keeps recording through power and internet cuts.
Every machine live on a screen on the floor, on supervisors' phones and on the management dashboard, with OEE by machine, line, shift and product.
Alerts when a machine stops too long, a report at every shift end, and a ranked list of the losses that cost you most.
The starter kit arrives configured for your plant. No programming and no changes to the machine, wherever your factory is.
If the numbers are wrong once, nobody looks again. So we prove them before we use them.
We compare our counts with your production records every day. If they don't match, fixing that comes before anything else.
Any OEE number opens down to the stops, counts and reasons that make it up.
The edge device stores data through power and internet cuts and sends it when the link returns.
Power cuts and planned stops are kept apart from breakdowns, so the floor isn't blamed for the grid.
Start with production. Add machine health when you're ready. Each machine's page shows both.
For production. Owners, plant heads, supervisors and operators see the same numbers.
For maintenance. Know which machine is about to fail, before it stops the line.
Both run on one platform, so a stop on the line can be traced to the vibration alarm that came before it. That link is where maintenance pays for itself.
Every line loses time differently. This is what Linesense watches on yours.
Beverages, dairy, edible oil, lubricants and cosmetics.
Air-jet and rapier looms, ring frames and winding.
Put in your own numbers. It's an estimate to start the conversation; a pilot measures your real baseline.
Contribution margin gives a truer number than sales value.
24 hours for 28 days is 672.
An example estimate, not a promise. Gains depend on your machines and on acting on the data, which is why we prove it on one line first.
Real factories lose power and connection. Linesense is built for that, so the numbers stay complete.
Example timeline.
Operator screens in English and Urdu, and translated for new markets as we enter them.
WhatsApp, SMS or email, with escalation when nobody responds.
Electricity per carton, meter or kilo, and what idle machines burn.
The same Linesense runs four ways. Choose the control your IT team needs.
Ready in days. We run everything; you log in.
Most plantsYour own isolated system in the region you choose, encrypted with a key in your own cloud account. Revoke it and even we can't read your data.
Groups with data policiesRuns inside your AWS or Azure account. We operate it; the data never leaves.
Enterprises on AWS or AzureRuns on a server inside your factory, with or without internet.
Regulated and security-first sitesWhat your security review will ask, answered up front.
Security and integration detailsWe install it, measure your baseline and prove the gain in your own numbers, against criteria we agree in writing first.
We walk the line and agree what success means.
A day or two. No change to your machines.
How the line really runs today.
Live screens, alerts and a weekly loss review with your team.
Before and after, in money.
Pilot price for plants in Pakistan. Elsewhere we quote per site.
A starter kit for 3 to 10 machines, configured before it ships. For plants anywhere.
I've spent years building OEE systems that run in factories. Linesense is what I'd build from scratch: honest numbers, easy to install, and supported by people who understand the floor.Kabeer Jaffri, founder. Lead developer on production OEE systems running in factories, founder of the software studio The Other Dev, and a computer science student at IBA Karachi. You'd be among our first customers, which is exactly why the pilot is low-risk and gets our full attention.
Yes. The starter kit arrives configured for your machines, setup is guided from a phone, and our engineer checks the counts with you on a call. Panel work, if any, should be done by your electrician.
Yes. Plants abroad start with the self-install kit and remote onboarding. Pricing and billing are quoted in your currency.
No. The edge device stores readings for hours or days and sends them when the connection returns. Linesense can also run on a server inside your plant.
That's the most common case. We use external sensors and the machine's own stop light. Nothing in the machine is modified.
No. We only read signals. On validated equipment, installation goes through your change control.
Linesense reads from what you have and adds loss analysis on top. On Enterprise it sends production confirmations and maintenance notifications into SAP.
A monthly price per machine, plus hardware you buy or rent. We quote after we know your machines. In Pakistan, installed pilots start from PKR 350,000.
A 30-minute call, or an hour on your floor if you're nearby. We'll ask how you track production today and tell you honestly whether Linesense would pay for itself.